FPIC provides engineering-driven support for custom wire harnesses, cable assemblies, connectors, and electrical connection solutions. Our R&D capability is built on design tools, digital systems, testing resources, manufacturing experience, and cross-functional engineering collaboration.
Note: Actual development scope, validation requirements, and project schedule may vary depending on product complexity, material availability, tooling requirements, testing standards, customer approval process, and mass production requirements.
| Capability Area | FPIC Support |
| Engineering Focus | Custom wire harnesses, cable assemblies, connectors, terminals, and electrical connection solutions for OEM/ODM projects. |
| Design and Simulation Tools | CAD/CAE tools such as CREO, ANSYS, ZWCAD, PROE, and AutoCAD support engineering design, structure review, and technical documentation. |
| Digital Engineering Systems | PLM, MES, and ERP systems support engineering data management, process coordination, production records, and manufacturing traceability. |
| Process Validation Methods | APQP, PPAP, FMEA, SPC, MSA, CPK, and PPK methods can be applied according to customer project requirements. |
| Cross-Functional Support | R&D works with production, quality, tooling, plastic injection, metal processing, wire harness assembly, and testing teams to improve development feasibility. |
| Manufacturing-Oriented Design | Engineering work considers material availability, process stability, inspection feasibility, packaging requirements, production efficiency, and long-term supply. |
| Standards Reference | IPC/WHMA-A-620, RoHS, REACH, LV214, LV215, USCAR 2, USCAR 38, EIA, GB, VDA 6.3, and customer-specific requirements can be considered based on project needs. |
FPIC continues to invest in product development, structural design, tooling improvement, manufacturing process optimization, and customized electrical connection solutions. Our intellectual property achievements reflect our long-term commitment to engineering innovation and practical manufacturing improvement.
Supporting product structure, process improvement, and practical engineering applications.
Reflecting FPIC’s continuous improvement in product appearance and structural design.
Demonstrating long-term investment in technical development and innovation.
A registered brand built for customized connectors, wire harnesses, and electrical connection solutions.
FPIC’s R&D team supports custom development projects from early technical evaluation to production-ready solutions. Our work covers product development, structure optimization, material selection, cost improvement, process coordination, testing validation, and manufacturing transfer.
We support the development of new wire harnesses, cable assemblies, connectors, and related components from concept review to validated samples and production-ready solutions.
For existing products, our team helps evaluate structure improvement, material replacement, cost reduction, process optimization, and manufacturing efficiency improvement.
R&D works with production, quality, tooling, plastic injection, metal processing, and assembly teams to solve technical issues during sample development, trial production, and mass production.
We support process design, technical documentation, validation records, work instructions, and knowledge management for repeatable production.
FPIC supports OEM/ODM projects, replacement development, sample development, and rapid prototyping based on customer drawings, samples, or technical requirements.
FPIC follows a structured engineering process to support custom wire harness and cable assembly projects from early technical evaluation to production introduction. This process helps customers confirm product feasibility, control development risks, and prepare stable manufacturing conditions before mass production.
We review customer drawings, samples, wiring diagrams, electrical requirements, installation space, working environment, connector interfaces, and application conditions.
Our team evaluates cable routing, branch layout, connector position, fixing method, bending radius, protection structure, and assembly feasibility.
We help select suitable wires, cables, terminals, connectors, housings, sleeves, seals, tapes, labels, and insulation materials according to project requirements.
FPIC evaluates material cost, process complexity, tooling needs, testing requirements, packaging method, and production efficiency to support practical cost control.
We support 2D and 3D drawing development for wire harness layout, connector assembly, cable length, branch position, pin definition, and structural confirmation.
Prototype samples are produced for customer review, installation checking, functional confirmation, assembly evaluation, and early-stage design improvement.
Samples can be tested for continuity, wiring sequence, insulation, withstand voltage, contact resistance, pull force, dimensional accuracy, and environmental reliability.
Testing results, customer feedback, installation performance, and functional requirements are reviewed to confirm whether the design meets project expectations.
Trial production helps verify process stability, work instructions, tooling, fixtures, inspection methods, packaging standards, and production efficiency before mass production.
After validation and trial production approval, the project is introduced into mass production with controlled process flow, quality inspection, traceability, and delivery planning.
Testing and validation are key steps in FPIC’s wire harness engineering process. Our in-house laboratory and testing capabilities help verify electrical performance, dimensional accuracy, mechanical strength, environmental reliability, and production feasibility before mass production launch.
FPIC can support continuity testing, wiring sequence testing, insulation resistance testing, withstand voltage testing, contact resistance testing, and temperature rise testing according to project requirements.
Dimensional verification helps confirm cable length, branch position, connector interface, terminal position, housing assembly, pin definition, and critical dimensions before trial production.
Mechanical testing can include pull force testing, insertion and extraction force testing, swing testing, vibration-related evaluation, hardness testing, and assembly strength verification.
Environmental reliability testing can include temperature and humidity testing, thermal shock testing, salt spray testing, combustion testing, and other evaluations based on the application environment.
For applicable projects, FPIC can support validation work with reference to customer-specific requirements, industry standards, APQP, PPAP, FMEA, SPC, MSA, CPK, and PPK control methods.
FPIC uses digital engineering tools and management systems to support product development, technical documentation, process control, and production traceability.
Our engineering work can be supported by CAD/CAE software such as CREO, ANSYS, ZWCAD, PROE, and AutoCAD, together with PLM, MES, and ERP systems for R&D data management, process coordination, production records, and manufacturing traceability.
Engineering analysis for structure, material, current rating, design reliability, and product feasibility evaluation.
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2D and 3D drawing development for structure confirmation, wire harness layout, connector assembly, and production preparation.
R&D data, design documents, engineering changes, product lifecycle records, and technical documentation management.
Production process control, material flow, manufacturing records, order coordination, and process traceability.
Material selection is a key part of wire harness and connector development. FPIC evaluates electrical performance, mechanical strength, insulation requirements, temperature resistance, sealing needs, processing feasibility, cost targets, and application environment before recommending materials.
Available material options may include LCP, PBT, PA6T, PA9T, PA10T, PA66, PVC, TPU, and other engineering materials according to application requirements.
Metal material options may include copper alloys, stainless steel, and steel materials such as C1100, C2600, C2680, C3604, C5191, C5210, C7025, C7035, SUS301, SUS304, and SPCC.
Plating options may include gold, silver, nickel, and tin. Sealing materials can include rubber, FKM, silicone, and other materials selected according to environmental and sealing requirements.
For wire harness and cable assembly projects, our team reviews current, voltage, cable length, wire gauge, connector type, pin definition, insulation material, sealing level, shielding requirements, bending radius, and installation space.
FPIC provides engineering support for customized wire harness and cable assembly projects across industrial equipment, new energy systems, medical equipment, e-mobility applications, and OEM electrical connection projects.
Engineering support for machinery wiring, automation equipment, control cabinets, servo systems, robotic equipment, drag chain systems, sensors, motors, and internal electrical connections.
Design review and cable assembly support for energy storage systems, EV high-voltage connections, EV charging equipment, battery systems, DC power connections, and high-current power transmission.
R&D support for internal medical device wiring, external medical cables, diagnostic equipment, monitoring systems, patient-contact and non-patient-contact cable assembly projects.
Engineering support for terminal wire harnesses, connector cable assemblies, signal cables, power cables, waterproof cable assemblies, and other customized OEM connection solutions.
FPIC’s R&D work is closely connected with manufacturing. Our engineering team works with tooling, plastic injection, metal processing, wire harness production, assembly, and quality departments to transfer validated designs into stable production processes.
This integrated approach helps improve manufacturability, reduce production risks, optimize cost, and support long-term supply for custom wire harness and cable assembly projects.
Design review for manufacturability, assembly feasibility, and production stability.
Support for process flow, fixtures, inspection points, packaging requirements, and work instructions.
Verification of process stability, material flow, testing method, and production efficiency.
Continuous improvement for cost control, quality stability, and manufacturing efficiency.
FPIC supports custom projects from requirement evaluation and structure design to samples, testing, validation, trial production, and mass production launch.
Our R&D team works closely with manufacturing teams to improve design feasibility, production stability, and long-term supply reliability.
We help evaluate material selection, process complexity, tooling needs, testing requirements, and production efficiency to support practical cost control.
CAD/CAE tools and PLM/MES/ERP systems support product design, technical documentation, process control, and traceability.
FPIC supports OEM/ODM projects, replacement development, sample development, and rapid prototyping according to customer drawings or technical requirements.
What R&D support does FPIC provide for wire harness projects?
FPIC provides requirement evaluation, structure design, material selection, cost analysis, 2D and 3D drawing development, prototype samples, testing, validation, trial production, and mass production launch support.
Can FPIC develop wire harnesses according to drawings or samples?
Yes. Customers can provide 2D drawings, 3D files, samples, wiring diagrams, connector specifications, cable requirements, pin definitions, or application information for engineering review.
Does FPIC support material selection?
Yes. FPIC can help evaluate wires, cables, terminals, connectors, housings, sleeves, seals, tapes, labels, insulation materials, plating options, and sealing materials according to project requirements.
Can FPIC help reduce development cost?
Yes. During development, FPIC can evaluate material cost, process complexity, tooling requirements, testing needs, packaging methods, and production efficiency to support practical cost optimization.
What testing can FPIC support during development?
FPIC can support continuity testing, wiring sequence testing, insulation testing, withstand voltage testing, contact resistance testing, pull force testing, dimensional inspection, and environmental reliability testing according to project needs.
Does FPIC support trial production before mass production?
Yes. Trial production helps verify process stability, work instructions, tooling, fixtures, inspection methods, packaging standards, and production efficiency before full mass production.
Which applications does FPIC’s R&D team support?
FPIC supports industrial equipment, new energy systems, medical equipment, e-mobility applications, and custom OEM cable assembly projects.
If you are developing a custom wire harness, cable assembly, connector, or electrical connection solution, FPIC can support your project from early evaluation to mass production launch.
Send us your drawings, samples, application requirements, or technical specifications. Our engineering team will review the project and provide practical development support.
Telefon: +86-755-81738902
Fax: +86-755-81738903
E-Mail: info@sz-fpi.com
Postleitzahl: 518127
Adresse: Gebäude K, Nr. 2, Longshan Eighth Road, Luotian Community, Yanluo Street, Bezirk Baoan, Stadt Shenzhen, China.
